Standard: BS EN 10002-1, ISO 7500-1, ASTM A370
Tensile & Compression
Universal Testing Machine 1000kN Electro-Hydraulic Servo Control
Universal Testing Machine 1000kN Servo-Hydraulic used for the mechanics property test such as the tensile, bending, compression, etc to various metallic and non-metallic materials. The testers have been developed according to BS EN 10002-1, ISO 7500-1 & ASTM A370 “Metal Tensile Test Method” with the adoption of the electro-hydraulic servo control and electronic measurement. It can automatically process the test result for statistical purposes and print default or user-defined test reports.
Universal Testing Machine 1000kN uses the micro-computer automatic data collection and processing, real-time display of the test data and curves. It has functions such as unlimited storage of test results in the computer, printing the test results and curves, processing the batch test result report, managing the database, and so on. It also has a network interface. It can automatically seek the multiple technical parameters such as elastic module E upper yield strength ReH, lower yield strength REL, stipulated non-proportional elongation intensity Rr, tensile strength Rm, stipulated total elongation intensity Rt, yield point percentage elongation, etc.
Universal Testing Machine 1000kN has features such as high precision, advantageous performance, high reliability, convenient operation, etc.
Operation Display of Universal Testing Machine 1000kN Electro-Hydraulic Servo Control
Computer Screen Display unit with the following functions:
- Test force display
- Break detection
- Full auto test range switching function
- Auto return function
- Peak / Break value display function
- Test conditions
Safety Features of Universal Testing Machine 1000kN Electro-Hydraulic Servo Control
The system includes the following safety features:
- Emergency stop switch
- Overload limit
- Ram-stroke limit
- Hydraulic pump motor over-current & overheating protection
- Leak / over current protection
- Automatic stop control
- Safety Guard
Control and Data Processing Software of Universal Testing Machine 1000kN Electro-Hydraulic Servo Control
- User-friendly & easy due to clear and brief operation – operation interface
- Automatically save the test conditions & results
- User define test curves including Stress / Strain, Force / Elongation, and Strength / Time to suit various requirement
- Individual or combined display test curves on the same screen to compare with other several data at the same time
- Compatible with Microsoft Excel by import or export function
- The base of testing with digital sample break detection, auto ranging, auto-calibration, quick tare & auto return facilities
- Exceeds all International Standards for accuracy, ASTM, DIN, ISO, JIS, EN, GB…etc
- Tension, Compression, Shear, Cycling & Creep Test facilities
- User define Real Time Display Including Load, Stress, Elongation, Strain, Speed or Time
- Advanced protection features with software setting or / & hardware switch upper & lower limit setting
- Operation fully controlled by computer
- USB communication system & ethernet
- Grips & fixtures for tension, compression, flexural, shear & product testing are available
- Fully user define report including Report Sheet, Label, Chart & Bitmap or JPG
- The report sheet consists of Load, Elongation, Yield, Break, Stress Modulus, Strain, Tear Strength, Peel Strength, etc
- Force display unit: kN, N, tons, & mN
- Stress display unit: GPa, Mpa, Pa, psi, N/sq.mm, Kg/sq.mm & Tons/sq.inch
- User define Yield Strength, Young Modulus, Offset Setting, Graph Offset, Export & Import test data, …etc
Unique Feature of Universal Testing Machine 1000kN Electro-Hydraulic Servo Control
- Oversize prestressed 4 columns with twin screw
- High toughness fragment safety guard with transparency sliding door
- High-precision load cell ram
- Built-in shock absorbing system on base mounting
- Console Control Unit
Standard: BS EN 10002-1, ISO 7500-1, ASTM A370
- BS EN 10002-1: This standard provides guidelines for testing the strength of metal materials like steel. It tells us how to prepare samples and conduct tests to measure properties like how much force they can handle before breaking.
- ISO 7500-1: ISO 7500-1 is about making sure testing machines are accurate. It tells us how to calibrate machines that measure how strong materials are when pulled or squeezed. This ensures that test results are reliable no matter where the testing is done.
- ASTM A370: ASTM A370 sets out how to test the strength of steel. It covers various tests like stretching, bending, and hardness tests. These tests help make sure steel products meet quality standards and are safe to use in things like buildings and bridges.
Test Procedure of Universal Testing Machine 1000kN Electro-Hydraulic Servo Control
- Preparation: Set up the testing area, ensuring adequate space and safety measures. Prepare the specimen according to the testing requirements and ensure it fits within the UTM's capacity.
- Calibration: Calibrate the UTM according to manufacturer instructions to ensure accurate force and displacement measurements.
- Setup: Configure testing parameters such as mode (tension, compression), speed, and limits on the UTM's control panel.
- Mounting: Securely mount the specimen onto the grips or fixtures, ensuring proper alignment.
- Initiation: Start the test using the control panel or software interface and monitor its progress.
- Data Collection: Collect data during the test, including force applied and displacement, ensuring accuracy.
- Completion: End the test when the specimen fails or reaches predefined limits. Stop the UTM and remove the specimen from the grips.
- Analysis: Analyze the collected data to determine material properties and compare them with standards.
- Reporting: Prepare a concise report summarizing the test procedure, specimen details, parameters, results, and conclusions.
- Maintenance: Perform routine maintenance on the UTM to ensure its continued accuracy and reliability.
Technical Specifications of Universal Testing Machine 1000kN Electro-Hydraulic Servo Control
Model Number |
NL 6000 X / 013H |
Max Test Capacity |
1000kN |
Accuracy Level |
Class 1 |
Relative Error of Indicated Value |
±1% |
Effective Measurement Range
|
1% - 100 % F S (Full Range without binning) |
Deformation Measurement Range |
1% - 100 % F S |
Relative Error of Deformation Indication |
±1% |
Relative Error of Displacement Indication |
±1% |
Displacement Measurement Resolution |
0.001 mm |
Compression Clearance |
600 mm |
Tensile Clearance |
700 mm |
Piston Stroke |
200 mm |
Relative Error of Stress Rate Control |
±2% |
Relative Error of Displacement Rate Control |
±1% |
Strain Rate Control Adjustment Range |
0.00025 / 0.0025 |
Relative Error of Strain Rate Control |
±2% |
Force, Deformation, & Displacement Retention Control |
0.3% - 100% F S |
Relative Error of Force, Deformation & Displacement Retention Control |
≤1% |
Girder Lifting Speed |
320 mm / min |
Max. Test Speed |
100 mm/min |
Effective Distance Between 2 Column |
505 mm |
Round Specimen Clamping Diameter |
Ø14 - Ø45 mm |
Flat Specimen Clamping Thickness |
Max. 40 mm Thick |
Upper & Lower Compression Plate Size |
Ø225 mm |
Dimension (Frame) |
1100 x 850 x 2670 mm (LxWxH) |
Dimension ( Control Console) |
790 x 730 x 1600 mm (LxWxH) |
Power |
220~240V, 2.2kW, 8A, 1Ph, 50/60Hz |
Weight (Control Console) |
300 kg |
Weight (Frame) |
3200 kg |
Unit Standard Accessories
Model Number |
Acessories Description |
Qty |
TT 6000 X / 013 – P001 |
Flat Specimen Jaw Set (0~40mm) |
1set |
TT 6000 X / 013 – P002 |
Round Specimen Jaw Set A (14~32 mm Ø) |
1set |
TT 6000 X / 013 – P003 |
Round Specimen Jaw Set B (32~45 mm Ø) |
1set |
TT 6000 X / 013 – P004 |
Compression Platen Set (225 mm Dia.) |
1set |
TT 6000 X / 013 – P006 |
Footing Stopper Bar c/w Wall Plug (2 Bars & 4 Plug) |
1set |
TT CP – 200 |
Computer Printer |
1unit |
TT SVP – 2.2 |
Servopack Console Control Unit with Built- in Computer and Pre- Installed with TestMaster Software |
1unit |
Optional Accessories
Model Number |
Accessories Description |
TT AEX – 25/10 |
Axial Electronic Extensometer (GL25 / D10) |
TT AEX – 50/25 |
Axial Electronic Extensometer (GL50 / D25) |
TT AEX – 100/25 |
Axial Electronic Extensometer (GL100 / D25) |
TT 6000 X / BRD |
Bend & Re-bend Device |
TT 6000 X / BRD – A1 |
Bending Holder & Mandrel Set |
How To Operate Universal Testing Machine 1000kN Electro-Hydraulic Servo Control