Installation of Universal Testing Machines: A Comprehensive Guide
Universal Testing Machines (UTMs) play a crucial role in material analysis, offering valuable insights through standardized tests like tensile, flexural, compression, and more. Ensuring a smooth installation process is essential, and the following guide provides a step-by-step overview for tabletop machines, emphasizing a single-person installation approach.
- Necessary Tools and Equipment
To kick off the installation, gather essential tools and equipment, including a pallet jack with at least 9" of lift, a shop crane with a minimum 1-ton capacity and 80" height, an endless sling with a strength of 4,000 lbs. and a length of 4', a hammer for crate removal, and a sturdy table with a capacity of at least 2,000 lbs. and a height of 30".
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Initial Receiving and Uncrating
Upon receiving the UTM, ensure it's delivered upright on a pallet. If ground-level delivery is planned, opt for lift gate service. For receiving in a dock, a pallet jack with 9" lift is recommended. Uncrating involves removing the walls and top using a hammer, revealing the machine in a foam cutout. Plastic packaging around the metal should be removed.
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Supporting the Machine
Use a robust table, such as the "welded machine shop table", capable of supporting 3,000 lbs. If vibration is a concern, consider bolting the table to the floor or using rubber pads for added dampening.
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Lifting the Machine into Place
Position the machine upright with the cross-head lowered. Employ an Endless Sling to wrap around the cross-head, ensuring a balanced and secure connection. Use a shop crane with a 1-ton capacity to lift the machine, intertwining the crane's feet with the pallet jack. Carefully lift the machine until it's slightly higher than the table.
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Final Placement
Once lifted, move the machine into position over the table, ensuring proper alignment. Release the crane's pump to gently lower the machine onto the table. Once in place, slide out the pallet jack, and the machine will be securely positioned for use.
Additional Considerations:
- Measure doorways, elevators, and hallways to ensure the machine's smooth passage.
- Verify elevator capacity for transporting the machine between floors.
- For complex installations or if uncertain, consider hiring a professional rigger with experience in heavy object placement.
Safety and Risk Disclaimer:
While this guide provides recommendations, it's crucial to consult your institution's safety manager for comprehensive information on hoisting. Installation should be carried out with caution and adherence to safety protocols. Lift at your own risk.
Efficient installation ensures the optimal performance of your Universal Testing Machine, providing accurate and reliable results for your material testing needs.
