Universal Testing Machine 5kN Servotec

Standard: BSEN 10002-1, ISO 7500-1, ASTM A370

Tensile & Compression

Universal Testing Machine 5kN Servotec

The Universal Testing Machine 5kN is used to perform various mechanical tests such as tensile strength, compression strength, bending, adhesion, and flexural strength tests while providing valuable data for designing and ensuring the quality of materials in applications across various industries. 

Used for measurement & test of mechanical properties & analytical study of metal, non-metal & composite material, such as aviation, petrochemical, machinery manufacture, wire, cable, textile, fiber, plastic, rubber, ceramic, food, medicine packaging, aluminum plastic tube, plastic door & window, geo-textile, film, wood, paper, metal material & manufacture industry & etc. It can record the max. test force, fracture value, yield value, max. compression value automatically. It can also calculate the fracture extension & all kinds of strength values manually. The RA232 connector can function by communicating with a computer to do the data work. It is an essential equipment for manufacture, construction unit, product quality supervision & inspection bureau & building material test department. It also could be used in the university for teaching purposes.

TT Servotec Fully Automatic Universal Testing Machine out tester adopts DC speed regulating servomotor &  reduction gears as the power source. Its real-time displays test data & test status with an LCD module. A professionally designed servo control system realizes the PWM pulse width modulation control mode. It comes up with test speed closed-loop control mode. It is controlled by a single chip automatically control.

Features of Universal Testing Machine 5kN Servotec

• Precision Servo Control for precise and accurate force control during testing.
• Intuitive Software Interface for controlling test parameters, data acquisition, and analysis.
• Sensitive Force Sensors for accurate measurement of applied loads.
• High Accuracy measurements and reliable results are essential for quality assurance and research.
• Versatility in Testing like tension, compression, flexure, and other mechanical tests to evaluate material properties comprehensively.
• Tensile stress.
• Tensile strength.
• Pulling strength.
• Stable tensile stress.
• Constant stress force value.
• Tear off the elongation.
• Tear strength.
• Any point force value.
• Any point elongation.
• Constant stress elongation.
• Extraction- Computation of adhesion and peak value.
• Pressure test.
• Bending test.
• Adhesive force stripping force test.
• Extraction force piercing force test.
• Cycle test.

Special test items

1. Elastic coefficient is the elastic Young's modulus Definition: The ratio of normal stress components to normal strain in the same phase. To determine the coefficient of stiffness of the material, the higher the value, the stronger the material.

2. Proportional Limit: The relationship between load and elongation can be maintained in a certain range, and the maximum stress is the specific limit.

3. Elasticity Limit: Maximum stress for material to withstand pull-out force puncture test without permanent deformation.

4. Elastic Deformation: When the load is removed, the deformation of the material disappears completely.

5. Permanent Deformation: After removing the load, the material remains deformed.

6. Yield point: When a material is stretched, the deformation increases and the stress remains unchanged. This point is the yield point. The yield point is divided into upper and lower yield points, and the above yield points are generally regarded as yield points. Yield: When the load exceeds the proportional limit, it is no longer proportional to the elongation. The load will drop suddenly. Then, over a period, it will fluctuate up and down, and the elongation will change greatly. This phenomenon is called yield.

7. Yield Strength: The quotient obtained by dividing the permanent elongation to a specified load by the original cross-section area of the parallel part in tension.

8. Spring K Value: Ratio of Force Component in Phase with Deformation to Deformation.

9. Effective Elasticity and Lag Loss: On a tension machine, when the specimen is stretched to a certain elongation or to a specified load at a certain speed, the percentage of the work recovered during shrinkage and the work consumed during stretching is determined as effective elasticity, and the percentage of the work lost during elongation and shrinkage to the work consumed during elongation is determined as hysteresis loss.

TM 2101 Software of Universal Testing Machine 5kN Servotec

• Standard Windows interface for easy navigation.
• Real-time display, displacement, and stress-strain curves during tests.
• Freely switch between curve screens and view user settings.
• Various control modes: constant speed, fixed displacement, constant force rate, constant stress, and constant strain rate.
• Powerful statistical and curve analysis tools (zoom, pan, cross cursor, take point).
• Multiple historical test data for comparative analysis.
• Open test result editing for customized results.
• Innovative Microsoft Word report format for easy editing.
• Permission management system for secure and reliable software operation.

TM 2101 Hardware of Universal Testing Machine 5kN Servotec

• Main controller: 32-bit ARM processor for high-speed operation and precise control.
• Data acquisition: 24-bit AD with a sampling rate of 2000 times/sec, resolution up to 50000 degrees.
• 6-point calibration technology for improved accuracy (better than the national 0.5 standard).
• Closed-loop technology for accurate control of speed, displacement, and power waveforms.
• Extensive interface expansion: 4 analogue inputs (24-bit), 3 analogue outputs (16-bit), 3 pulse outputs, 3 AB PHASE encoder inputs, 9 switch inputs, 8 switch outputs.
• Additional interfaces: 1 USB, 1 RS232, 1 RS485, 4 LCD interfaces, 1 parallel port micro printer interface, 1 8x4 matrix keyboard interface.

Standard: BSEN 10002-1, ISO 7500-1, ASTM A370

• BSEN 10002-1

BS EN 10002-1 is a European standard that specifies procedures for tensile testing of metallic materials. It outlines guidelines for preparing specimens, conducting tests under specific conditions, and analyzing resulting data. Adhering to this standard ensures consistent and accurate evaluation of mechanical properties like yield strength and elongation, essential for quality control and material characterization in industries using metallic materials.

• ISO 7500-1

This is an international standard that outlines calibration and verification requirement for force-displacement measuring systems used in material testing machines. It provides guidelines for ensuring the accuracy, reliability, and traceability of force measurements during testing procedures. Compliance with ISO 7500-1 ensures that testing equipment is calibrated correctly and that test results are consistent and comparable across different testing environments. This standard is essential for maintaining quality assurance and reliability in materials testing operations across various industries.

• ASTM A370

ASTM A370 is a widely recognized standard developed by the American Society for Testing and Materials (ASTM). It encompasses a range of tests like tension, compression, and bending to evaluate key mechanical properties such as yield strength, ultimate tensile strength, and elongation. By adhering to ASTM A370, manufacturers ensure the consistent and precise testing of steel materials, enabling reliable comparisons across various applications. This standard is instrumental in quality control, material selection, and product development in industries where steel is utilized.

Test Procedure of Universal Testing Machine 5kN Servotec

1. Specimen Preparation: Cut and shape the specimen to the required dimensions, ensuring cleanliness and absence of defects.

2. Calibration: Verify load and displacement sensor accuracy, and align the machine properly for precise measurements.

3. Mounting: Securely fasten the specimen in grips or fixtures, ensuring proper alignment to prevent movement.

4. Parameter Setting: Select test method, speed, and additional parameters using control software or panel interface.

5. Initiate Test: Start the test to apply specified force or displacement according to set parameters.

6. Data Collection: Monitor and record load and displacement data during the test for analysis.

7. Results Analysis: Analyze data to determine mechanical properties like yield strength and elongation, comparing against standards.

8. Post-Test Inspection: Inspect the specimen for any signs of failure or deformation, noting observations.

9. Documentation: Record test parameters, results, and observations for reference and quality control.

10. Maintenance: Perform necessary maintenance tasks to ensure equipment readiness for future tests.

Technical Features of Universal Testing Machine 5kN Servotec

Unit Consists of:

Optional Accessories: