How to choose the Right Frame?

How to choose the Right Frame?

When considering the appropriate sieve, it's important to think about not only the size of the openings but also the type of frame you select. Sieve frames serve as a stable base for securely attaching and maintaining the mesh while containing the sample material during shaking. Round test sieves are designed with a flange that allows them to be stacked together, creating a multisieve configuration ideal for utilization in a sieve shaker.

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Frame diameter - The diameter of the frame plays a crucial role in matching the sieve size to the volume of the sample. If a small frame is used to contain a large sample, the separation process will be suboptimal. Particles may not find openings properly, leading to in complete size fractions. A common rule of thumb is to verify that there are no more than one or two material layers left on the sieve following the separation procedure.

Choosing a larger sieve offers the advantage of using a more representative sample, thereby improving the precision of fraction separation. On the other hand, smaller sieve frames offer better control when dealing with fine powders and are more manageable for thorough particle retrieval during cleaning. Certain testing protocols suggest that sieves should have a minimum of five complete openings, which places constraints on the maximum size of mesh apertures. The chart provided delineates frame diameters and crucial measurements for ASTM E11 and ISO 3310 test sieves.

When deciding on the suitable sieve size for your particle analysis, it's advisable to consider the dimensions of the particles you intend to analyze. For example, if you are dealing with particles that have a maximum size of 1 inch, then test sieves with a diameter of up to 8 inches would be well-suited for precise testing. In cases where your sieve analysis aligns with this scenario, you can determine the specific sieves within this size range that align with industry standards.

Conversely, if the particles have an average size greater than 1 inch, employing 12-inch sieves may yield more accurate results. The slightly increased depth of these sieves offers additional space for larger particles to efficiently pass through the mesh openings, enhancing the effectiveness of the analysis.

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Frame height - Varied frame heights facilitate effective testing when segregating multiple fractions using a sieve shaker. Half-height sieves enable the stacking of a greater number of sieves within the same vertical area. However, it's important to remember that during shaking, each particle requires sufficient space to be lifted off the mesh, repositioned, and landed back on it. Consequently, coarse particles still necessitate full-height sieves.

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Frame material - The choice of frame material often hinges on factors such as co st, durability, and
application requirements.

  • Stainless steel is a favored option due to its cost-effectiveness, prolonged longevity, limited sample contamination, and immunity to corrosion.
  • Although brass has become more expensive, it retains its status as a conventional preference, particularly suited for materials where the risk of sparking is a consideration.
  • Composite frames provide a stainless steel mesh coupled with a brass frame hoop and a stainless steel skirt, resulting in improved durability.
  • Acrylic frames offer benefits for smaller sieves. This material permits precise nesting fits and enables visual monitoring during shaking, with robust adhesives ensuring secure attachment of the mesh to the frame.
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Frame material - The choice of frame material often hinges on factors such as cost, durability, and application requirements.

Backing Cloth

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Incorporating backing cloth prolongs the primary sieve's lifespan and counteracts the impacts of frequent use and overloading. The coarser No. 30 (600μm) wire mesh is placed ben eath the finer No. 70 (212μm) or finer primary mesh to reinforce wet-wash sieves.

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Characteristics of Test Sieves

  • Hygienic 'Cleaner-By-Design' construction
  • Made from stainless steel
  • Every standard sieve frame undergoes precision die-stamping to guarantee uniformity, proper fit, an doptimal functionality across all sieves.
  • The sieve frames are constructed using 22-gauge sheet metal, which, in certain instances, is 37% thicker than those found in competitors' test sieves.
  • We utilize stainless steel sieve cloth that conforms to ASTM E11-20 or ISO 3310 specifications.
  • Our test sieve frames undergo meticulous polishing both internally and externally.
  • You won't find any ink markings on the sieve cloth.
  • The inner surface of the test sieve frame is completely free of  rivets.
  • Our test sieve design ensures a seamless and smooth transition from the side wall of the sieve frame to the sieving surface, eliminating the presence of epoxy beads that could entrap material.
  • Each Test Sieve comes with a unique Serial Number and is accompanied by a corresponding Test Sieve Certificate of Compliance.

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